Tuesday, May 25, 2010

06 Preparing the Foundation 2

Similar to the way a heat sink in a computer's CPU dissipates heat away and cools it, layers of recycled tyres beneath the building's concrete floor absorb heat and keeps the interior of the building cool. See the following simplified diagram:


(Source: The Star, 7 April 2009)

Practice makes perfect.

After the initial experience using tyres to construct the foundation, the team was able to cut the work efforts by half. From constructing the perimeter formworks to the laying of concrete, the team was able to reduce the time taken from 10 to 5 days.


Pic 1: Day 2 - Tyres arranged, strapped and covered with reinforced iron mesh


Pic 2: Day 3 - Corrugated plastic sheets enveloping the tyres; rebars in place for ground beams and concrete slab.


Pic 3: Day 5 - Concrete hardened and perimeter formworks removed

Pic 4: Same process applied to the kitchen area i.e. laying and strapping the tyres.


Pic 5: Enveloping the tyres with corrugated plastic sheets, reinforced steel and rebars


Pic 6: After the initial hardening, the bare concrete floor was kept wet to ensure no hairline cracks developed as a result of over drying. (The daily afternoon thunderstorms were very helpful!)

Saturday, May 15, 2010

05 Waste & Water Management

Considering the house was 50 years old, the septic tank was in surprisingly good condition - another testement to the quality of materials and workmanship of the past. Even the clay underground pipes were intact. However, due to the expanded footprint of the new house design, the underground sewage pipes had to be re-routed and replaced.

Pic 1: Two of the four septic tank covers.


Pic 2: Rusted manhole cover and frame.


Pic 3: New GBH clay and Bina Plastic PE sewage pipes.


Pic 4: Newly dug out trenches for the sewage pipes.


Pic 5: Sewage pipes connected and buried.


Pic 6: New service manhole being constructed.


Pic 7: South wing bathroom piping being connected to the new service manhole.


Pic 8: Close-up of sewage outlet pipes from Bina Plastic Industries Sdn. Bhd.


Pic 9: Close-up of sewage outlet pipes leading into the service manhole (partially complete.)


Pic 10: The pipe at the corner manhole was laid at a 45 degree angle instead of 90 degrees in order to ensure a smoother flow.

The conditions of the water tanks, however, were very bad.  Both tanks showed advanced stages of rust and considerable amount of sedimentation.

Pic 11-13: This is what happens to the water tank after 50 years!

Pic 14: Some of the sedimentation that was found at the bottom of the tanks.